01 — Scrap Arrival
WE DON'T JUST EXTRUDE ALUMINIUM.
WE ENGINEER WHAT IT CAN BECOME.
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Aluminium Extrusion · Maharashtra, India
SHAPING ALUMINIUM. ENGINEERING POSSIBILITIES.
Precision aluminium extrusion solutions engineered for construction, electrical, automotive, engineering and industrial applications.
One Material. Infinite Possibilities.
Engineered around your application.
RECTANGULAR FLAT BAR
Contact
TALK TO SUNALCO.
Phone
+91 8591174050Sales & Purchase
enquiry@sunalcoaluproduct.comCareers
job@sunalcoaluproduct.comThe Sunalco Group
Sunalco Alloys.
Where the group began.
Founded in 2005, Sunalco Alloys Pvt. Ltd. is a non-ferrous metal recycling unit and a leading secondary aluminium alloy manufacturer in India, and the foundation on which the entire Sunalco Group is built.
From 6,000 tonnes per annum in 2005 to 120,000 tonnes per annum today, across two plants and eight furnaces at Wada, Palghar, Maharashtra. Every tonne produced is metal given a second life: recycled aluminium takes a fraction of the energy of primary metal, so keeping it in circulation is the most direct contribution the group can make to a genuinely circular supply chain.
Two decades of metallurgical knowledge, furnace control and quality discipline sit behind every billet we extrude at Sunalco Alu Product. Our material expertise did not start with us, it was inherited.
0MT
Installed capacity per annum, across both plants
0ACRES
Combined facility span · 11 + 15 acres
0FURNACES
Two plants · Skelner, rotary and electric
0+CUSTOMERS
OEMs, die-casters and auto companies
ISO 9001:2015 · ISO 14001:2015 · ISO 45001:2018 · DUNS 67-739-2310
Capability
Inside the plants.
Plant I · Lakhmapur, 2005
Six Skelner furnaces at 16 MT per batch across 11 acres. Volume production of aluminium alloy ingots, 100 km from Nhava Sheva port.
Plant II · Nehroli, 2023
Two rotary and electric furnaces at 5 MT per batch across 15 acres. Built for niche alloys to stringent chemistry — small, closely controlled heats blending primary and secondary grades.
Sorting Technology Before The Melt
Tomra XRT, Steinert XRF and ISS sorters, Taiho colour sorting and heavy media separation — impurities removed upstream so tramp elements never reach the furnace.
Alloy Grades
ADC-12 / AlSi9Cu3 · AC4C · AC4CH · AC2B / AC4B / HS1S · ADC6 · LM6 / LM9 / LM16 / LM25 — plus grades developed to a customer's own specified chemistry.
Verified On Every Heat
Ametek Spectromaxx and Bruker spectrometers, inverted metallurgical microscope, K-mould, porosity meter and reduced pressure test unit. Every heat is verified before casting.
Traceable To Dispatch
Heat number recorded against every batch, laser marked on the ingot and carried on the bundle label through to dispatch. Ingots auto-stacked and strapped.
Recognised by
the customers
we supply.
Bajaj Auto — 'Q' Award in Bronze (2011–12), Silver (2012–13) and Gold (2014–15), and Best Ingot Supplier for three consecutive years.
Honda — Long Standing Association awards in 2016, 2017, 2019 and 2020.
Mahindra CIE Group (AEL) — ESG for a Sustainable Future, 2021–22.
Supplying national automakers, national die-casters and international customers across Japan, the United States and Europe.
Commitment
Reducing the carbon footprint.
Solar Farm
A 2.45 MWp solar farm near Wardha. 60% of power to come from solar by 2026.
Zero Water Discharge
On-site composting and rainwater harvesting, with zero water discharge via ETP and STP.
Biofuel & Oil To Gas
Wood pellets from compressed sawdust and agricultural waste replacing fossil fuel, and conversion of oil-fired furnaces to gas.
Green Cover
Tree planting and reforestation across the factory district, run in collaboration with IIT.
714.900 MT of CO₂ reduced to date · Zero water discharge · Target 50% carbon reduction by 2030
Credentials
Certified, and audited.
01
Management Systems
ISO 9001:2015 — quality management, certified by TÜV NORD.
ISO 14001:2015 — environmental management.
ISO 45001:2018 — occupational health and safety.
02
Health & Safety
Protective equipment compulsory across the production facility, and health insurance for all workers and employees.
Doctors and counsellors on standby, with a 6S lean workplace and TPM embedded plant-wide.
03
Recycling At The Core
Producing aluminium from recycled metal uses a small fraction of the energy required for primary aluminium.
The environmental case is built into the process itself, not added afterwards.
Leadership
The people behind the group.
Sandeep Jain
Director
Starting his journey in the United Kingdom, Mr. Jain provided the expertise and network that helped Sunalco become an industry leader in a short span. He has over 30 years of experience in the metal and recycling industry and is currently a director at MRAI.
Hitesh Kachhara
Director
With over 30 years of experience in both the ferrous and non-ferrous metal industry, Mr. Kachhara has been a leading trader in metal scrap since 1995. His focused work in this field has built a strong network across more than 50 countries on 5 continents.
Group Structure
One group. One standard.
Est. 2005
Sunalco Alloys Pvt. Ltd.
Aluminium alloy ingots
- Plant I — Lakhmapur, 2005
- Plant II — Nehroli, 2023
- 120,000 MT per annum combined
Est. 2022
Sunalco Alu Product Pvt. Ltd.
Billets and extrusion
- Billet casting — 1,200 MT per month
- Extrusion — 400 MT per month, Phase I
- Scaling to 1,500 MT per month, Phase II
- 45 km from Nhava Sheva port
Group
Group Ventures
Diversified metals
- Special alloy ingots plant, near Pune
- Lead and lead alloys, Additional Patalganga
Corporate Office
Ghatkopar West, Mumbai114, Swastik Disa Corporate Park
L.B.S. Marg, Opp. Shreyas Cinema
Ghatkopar West, Mumbai
Maharashtra — 400 086
Plant I · 2005
Lakhampur, WadaSurvey No. 75, 76, 78 (P)
Mauje Village Lakhampur
Taluka Wada, Dist. Palghar
Maharashtra — 421 303
Plant II · 2023
Nehroli, WadaGut No. 321, Plot No. 1
Village Nehroli
Taluka Wada, Dist. Palghar
Maharashtra — 421 303
Sunalco Alloys Pvt. Ltd. · CIN U27200MH2005PTC156915 · Registered in Mumbai, Maharashtra.
About Sunalco Alu Product
THE PLANT, IN NUMBERS.
0+ SQ.FT.
Manufacturing infrastructure
0MT
Annual installed capacity
—TONS
Extrusion press capacity · [ to be added ]
0+EMPLOYEES
Skilled people behind every profile
Aluminium expertise · backed by the Sunalco ecosystem
About Sunalco Alu Product
Aluminium is simple.
What we do with it isn't.
Sunalco Alu Product combines modern extrusion capabilities, process control and extensive aluminium knowledge to manufacture profiles engineered around the requirements of modern industry.
Established in 2022, we manufacture a wide range of customised and standard aluminium profiles for industries including construction, electrical, automotive, engineering and industrial applications, supported by strict process controls and a commitment to consistent quality.
Sunalco Alu Product builds on the rich aluminium legacy of the Sunalco Group, with roots tracing back to Sunalco Alloys and decades of experience in aluminium manufacturing. This strong foundation gives us deep material knowledge, industry expertise and an understanding of aluminium that extends across the complete value chain.
Mission
Our Mission
To manufacture dependable, high-quality aluminium solutions with precision, consistency and timely delivery, while creating lasting value for our customers.
Vision
Our Vision
To become a trusted name in the aluminium industry, recognised for quality, reliability, innovation and long-term customer relationships.
Commitment
Our Commitment
We are committed to uncompromising quality, on-time delivery and complete customer satisfaction, building every relationship on trust and consistent performance.
The Sunalco Group
TWO COMPANIES.
ONE CHAIN OF METAL.
Sunalco Alloys makes the metal. Sunalco Alu Product shapes it. Ingots cast at Alloys become billets and extrusions here — the same group, the same standard, from scrap to finished section.
Est. 2005
Sunalco Alloys Pvt. Ltd.
Aluminium alloy ingots
Two plants · 120,000 MT per annum
About Alloys →
Est. 2022 · you are here
Sunalco Alu Product Pvt. Ltd.
Billet casting & extrusion
Billets 1,200 MT/mo · Extrusion 400 MT/mo, scaling to 1,500
Capability & Infrastructure
INFRASTRUCTURE
BUILT FOR SCALE.
Our Team
PEOPLE BUILD PRECISION.
Machines extrude aluminium — people engineer outcomes. At Sunalco Alu Product we invest in the growth, skill and wellbeing of the team behind every profile, because consistent quality begins with people who take ownership of it. Training, safety and long careers are part of how we manufacture.
DJ
Dinesh Jain
Director
Dinesh anchors Sunalco Alu Product's long-term direction. Drawing on the Sunalco Group's deep roots in aluminium, he sets the standard the company holds itself to — dependable quality, straight dealing and relationships that outlast individual orders. His conviction is simple: build carefully, deliver consistently, and growth follows.
Dev Kachhara
Director
Dev drives the operational discipline behind every profile that leaves the plant. From raw material to dispatch, his focus is process control, capacity and the day-to-day rigour that turns capability into consistency. He believes a promise made to a customer is engineered on the shop floor first.
DJ
Dhrish Jain
Director
Dhrish leads Sunalco Alu Product's push into new applications, industries and ways of working. He connects customer requirements with the company's extrusion capability — keeping the organisation curious, quick to respond and focused on where aluminium goes next.
Why Sunalco
WHY SUNALCO.
The Extrusion Story
FROM SCRAP
TO PROFILE.
Watch the full journey of our aluminium play out, from the scrap truck to the dispatch crate, with quality checked by people at every critical stage. Pause, jump between stages or scrub the timeline below.
Manufacturing
BUILT AROUND THE
EXTRUSION PROCESS.
From scrap to dispatched profile — one continuous discipline, quality-checked by people at every critical stage.
Quality Check · Human + Instrument
Products
TWO PRODUCTS.
ONE METALLURGY.
We cast our own billets and extrude them ourselves. The same metallurgy runs from the furnace to the finished section, which means chemistry, temper and traceability are controlled by one team under one roof.
01 · Billets
ALUMINIUM BILLETS.
Billets cast for our own presses and supplied to other extruders. Four diameters, cut to any length you specify, and produced in any alloy grade you require — including grades developed with you, where we work from your application backwards to a chemistry that suits it.
Billet Sizes Available
Drag to rotate
Selected Billet
Diameter5″
Metric diameter127.0 mm
Cross-section126.7 cm²
Mass per metre34.2 kg/m
Log lengthAny length
SurfaceAs-cast, scalped on request
AlloyAny grade · custom chemistry
Mass of one billet205 kg
Mass calculated at 2.70 g/cm³. Lengths outside this range are produced to order.
Standard Alloy Grades
Composition in % by weight. Aluminium is the balance. Grades are produced to these published limits; tighter internal windows can be agreed for a specific order.
01
Tailored Chemical Compositions
Billets produced to a chemistry window you specify within these grades, where your process or downstream temper requires it.
02
Custom Lengths & Surface Finishes
Cut lengths and surface condition set to suit your press, your handling and your yield.
03
Specific Mechanical Properties
Where an application is driven by strength or formability rather than grade name, we work to the property targets instead.
02 · Extrusions
EXTRUDED SECTIONS.
Our presses run 7″ and 9″ sections. Billets cast on site move straight to the press, so chemistry, temper and section come from one continuous process rather than three separate suppliers — and a die developed with you stays with us for every repeat order.
0″Press section
0″Press section
0MT+Produced per month
What We Run
- Solid sectionsBars, angles, tees, channels and flats.
- Hollow sectionsTubes and closed profiles drawn over a mandrel.
- Semi-hollow & complexMulti-cavity sections and thin-wall geometry.
- Customer sectionsExtruded to your drawing, die developed with you.
Find A Profile
Profiles are organised by the industry they serve.
Pick a sector and you will land on its profile list, its 3D views and its specification sheet.
Interactive
EXPLORE THE PROFILES
Choose an industry to see the profiles we extrude for it. Select any profile to open it in 3D — drag to rotate, or switch to front, side and cross-section views.
Profiles for Electrical
| Width | 60.0 mm* |
| Height | 40.0 mm* |
| Wall thickness | 4.0 mm* |
| Profile geometry | Open channel — C section |
* Placeholder dimensions — replaced when product data is uploaded
W 60.0 mm
H 40.0 mm
t 4.0 mm
Drag to rotate
Industries
ENGINEERED ACROSS
INDUSTRIES.
Custom Extrusion
YOUR DESIGN.
OUR EXTRUSION.
Every application creates different requirements. Our manufacturing approach allows us to work with customers on aluminium profiles developed around specific dimensional, functional and performance requirements.
Send a drawing and our technical team reviews section geometry, alloy, temper and manufacturability before coming back to you.
Why Sunalco Alu Product
FIVE THINGS WE
HOLD OURSELVES TO.
01
Precision Engineering
Accurate control of chemical and mechanical specifications, verified before dispatch.
02
100% Recycled Aluminium
Our extrusions are manufactured from recycled metal — a fraction of the energy of primary aluminium.
03
BIS Certified
Guaranteed compliance with national standards, with ISO certification for this facility in progress.
04
Flexible Customisation
Chemistry, length, finish and section designed around your specific project needs.
05
Reliable Delivery
Integrated billet casting and extrusion under one roof, so lead times are planned, not hoped for.
Quality
PRECISION IS NOT
INSPECTED IN.
IT IS BUILT IN.
Consistency in aluminium extrusion depends on control throughout the manufacturing process. From billet preparation and extrusion parameters to dimensional verification and final inspection, Sunalco Alu Product focuses on establishing process discipline at every critical stage. Quality raw material, sorting expertise and heavy machinery come first — then spectrometer analysis, billet end cutting, ultrasonic crack detection, homogenisation and temperature-controlled processing engineer quality into the material before it is ever extruded.
Only within-tolerance material ships
Illustrative inspection line — every section must clear dimensional, ultrasonic, hardness and surface gates. Material outside tolerance is rejected, not shipped.
Sustainability
ALUMINIUM.
DESIGNED TO KEEP MOVING.
Aluminium's ability to be recycled repeatedly makes it an important material for industries seeking greater material efficiency and circularity.
Sunalco's broader experience in aluminium recycling provides a unique perspective on responsible aluminium utilisation — connecting material recovery, alloy production and downstream manufacturing.
From material to product. And back again.
The Sunalco Ecosystem
BUILT ON ALUMINIUM
EXPERIENCE.
Sunalco Alu Product builds upon the aluminium knowledge developed within the broader Sunalco ecosystem. The group's experience across aluminium recycling, alloy manufacturing, raw-material management and industrial operations provides the foundation for a deeper understanding of aluminium — from material to finished profile.
This perspective allows us to approach extrusion not merely as a forming process, but as part of the complete aluminium value chain. Sunalco Alloys, established in 2005, operates in secondary aluminium alloy manufacturing — the material knowledge behind the profile.
- Scrap / Raw MaterialMaterial recovery
- RecyclingSunalco group experience since 2005
- Aluminium AlloySecondary alloy manufacturing
- BilletExtrusion-ready input
- ExtrusionSunalco Alu Product
- Finished ProfileDimensional precision
- IndustryArchitecture · solar · electrical · industrial
Careers
BUILD WHAT'S NEXT.
WITH US.
Extrusion is a craft — and crafts are carried by people. At Sunalco Alu Product you'll work with modern equipment, learn the discipline of precision manufacturing and grow with a company that is building for the long term.
We value ownership, safety and steady skill development, and we promote from within wherever we can.
Contact
TALK TO SUNALCO.
Corporate Office
Ghatkopar West, Mumbai110, Swastik Disa Corporate Park
L.B.S. Marg, Opp. Shreyas Cinema
Ghatkopar West, Mumbai
Maharashtra — 400 086
Manufacturing Facility
Nehroli, WadaGut No. 321, Village Nehroli
Taluka Wada, Dist. Palghar
Maharashtra — 421 303
Enquiries
Sales & Purchase
enquiry@sunalcoaluproduct.comCareers
job@sunalcoaluproduct.comPhone
+91 8591174050Enquiry
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